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Background

As a production equipment that requires auxiliary heating, the oxygen combustion technology of the anode furnace has obvious environmental and economic advantages compared with the traditional combustion air combustion. However, the main problem of traditional oxygen combustion is the uneven temperature distribution. The high-temperature oxygen combustion flame will have an adverse effect on the heating process and the refractory materials of the furnace body, reducing the life of the furnace lining.
During the operation of the anode furnace, on the one hand, in order to control the smelting quality of copper, it is necessary to monitor the temperature of the copper liquid in the furnace before adding materials and discharging copper to obtain the temperature of the copper liquid; at the same time, in order to ensure production safety, it is necessary to monitor the temperature of the end walls on both sides, the tuyere area, and the furnace shell, so as to promptly detect abnormal temperature changes of the equipment and avoid safety accidents in time.

Product Description

The infrared thermal imaging temperature monitoring system for anode furnace is a system specially used for monitoring the temperature of the furnace wall and the solution in the high-temperature smelting furnace. The furnace wall uses a long-wave infrared sensor and the solution in the furnace uses a short-wave infrared sensor. They are respectively equipped with high-performance lenses and excellent imaging processing circuits, and are embedded with advanced image processing algorithms. It has low noise, high protection level, strong environmental adaptability, low power consumption, fast startup, excellent imaging quality, wide temperature measurement range, and accurate temperature measurement. It is very suitable for high-temperature temperature measurement on-site applications.

Advantagies

• Real-time display: The full radiation thermal map is displayed in real time. The on-duty personnel can view the temperature at any position, record, take photos, analyze abnormal situations, and issue professional inspection reports;
• Temperature tracking: Automatically analyze the temperature rise trend of the entire screen or specific areas of the thermal image to discover potential danger areas in advance;
• Data capture: Thermal imaging image data can be collected regularly for later analysis;
• High temperature trigger shooting and alarm: When abnormal temperature occurs, the monitoring background can be discovered in time, trigger the alarm, the sound and light alarm module will sound an alarm, and the software background will take pictures of the incident;
• Fault self-diagnosis: When the terminal device fails, the system can remind the on-duty personnel;
• Customized alarm thresholds and levels: The system can define 4 different alarm thresholds and levels to assist staff in evaluating the urgency and development trend of potential dangers;
• Automatic classification storage: Monitoring data, abnormal data and alarm information will be automatically stored in the corresponding equipment data column, which can be quickly and accurately called for analysis;
• Report function: Various reports can be customized according to customer requirements and can be exported to Word format;
• Temperature curve: The software can observe the real-time temperature curve of the temperature measurement object to determine the trend.

Benefits brought

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  Thermal imaging image data can be collected regularly for later analysis

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  High temperature trigger shooting and alarm

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  Evaluating the urgency and development trend of potential dangers